7 Powerful Features of Allen-Bradley Kinetix 5500 & 5700 Drives You May Not Know

Allen-Bradley’s Kinetix series of servo drives, particularly the Kinetix 5500 and 5700, offer a wide range of features that enhance machine performance, simplify integration, and reduce maintenance needs. Whether you’re expanding your system, working with third-party motors, or optimizing your machine’s safety, these drives provide innovative solutions. In this article, we’ll explore seven key capabilities of the Allen-Bradley Kinetix 5500 and 5700 that you may not have known about, based on insights from this YouTube video, which provides an in-depth look at these features.

1. Power Sharing for Easy Expansion

One of the standout features of the Kinetix 5500 and 5700 drives is their ability to share power via busbars on top of the units. This simplifies expansion, as you can add another axis without needing to replace the entire power rail. Instead, you can simply snap on a new T-bar, making add-ons quick and hassle-free. If you have an odd number of axes, the 5700 drive allows you to seamlessly attach an additional axis, making it perfect for applications that involve a combination of servo and induction motors.

2. Support for Third-Party and Induction Motors

Unlike many other servo drives, the Kinetix 5500 and 5700 are capable of running third-party motors as well as induction motors. The 5500 supports up to sensorless vector control, while the 5700 takes it a step further with flux vector control for induction motors. This means fewer drive variations are needed, reducing the number of spare parts required in your inventory. If your machine requires an induction motor alongside servos, the Kinetix 5700 allows seamless integration, providing flexibility and cost savings.

3. Load Observer for Automatic Tuning

Load Observer is a powerful tuning technology built into Kinetix drives. It helps reduce scrap, minimizes motor wear, and significantly decreases E19 faults—an issue that often arises in older systems like the Kinetix 6000 when components such as bearings and guides wear out. As the system changes over time, Load Observer automatically adjusts tuning parameters, compensating for backlash and compliance. Additionally, an integrated notch filter identifies and removes problematic frequencies, ensuring smooth operation without manual intervention. This continuous auto-tuning feature keeps your system running efficiently while reducing downtime.

4. Preventative Maintenance Insights

Because Kinetix drives continuously monitor tuning bandwidths, they provide valuable data for preventative maintenance. By tracking changes in these bandwidths, operators can identify system wear before it leads to failure. This proactive approach helps avoid unexpected breakdowns and keeps machines running at optimal performance. The ability to detect system changes in real time allows for timely maintenance, ultimately saving costs and improving reliability.

5. Expanded Motor Capabilities

The Kinetix family supports a variety of motor types, including:

• VPL and VPF motors
• VPC motors, which go up to 30 kW and are available in fan-cooled and fanless versions
• VPH motors, featuring a hygienic design with an IP69K washdown rating, making them ideal for food and beverage applications

The VPH series adheres to hygienic design standards, including EHEDG and 3A guidelines. It eliminates metal-to-metal joints by incorporating gaskets and features a smooth surface finish, reducing bacterial and viral adhesion. Additionally, the motor cables are configurable from 1 to 15 meters, with optional extensions beyond 15 meters, eliminating the need for a breakout box close to the motor.

6. Integrated Safety for Flexibility

The Kinetix 5500 and 5700 provide advanced integrated safety features over EtherNet/IP, enhancing machine safety without requiring extensive rewiring. The 5500 series offers models with Safe Torque Off (STO) and Safe Speed Monitoring (SSM), which can be configured directly in Studio 5000 Logix Designer. The 5700 series goes a step further with Safe Speed, Safe Direction, and other advanced safety functions. By allowing safety configurations through software rather than hardware modifications, these drives offer greater flexibility for changing plant layouts and safety requirements.

7. Kinematics for Advanced Motion Control

Kinetix drives support kinematic capabilities, enabling easy coordination of multiple axes. With Allen-Bradley’s Studio 5000 Logix Designer, you can control delta-style robots, two-axis systems (with or without rotation), three-axis configurations, and even five-axis setups, including pitch and yaw control. The ability to handle complex motion control applications within the Logix environment simplifies programming and integration, making it easier to implement high-precision automation solutions.

Why Choose Mizen Automation for Allen-Bradley Products?

If you’re looking for Allen-Bradley products, including Kinetix servo drives, Mizen Automation offers competitive pricing and excellent lead times, particularly in Australia and New Zealand. We specialize in sourcing both new and obsolete automation components, ensuring that you have access to the parts you need when you need them. Our team of experts can help you find the right Allen-Bradley products for your application, whether you require new drives, spare parts, or assistance in upgrading your automation systems.

At Mizen Automation, we understand the importance of minimizing downtime and keeping your operations running smoothly. That’s why we work closely with trusted suppliers to provide fast shipping and reliable service. Whether you’re expanding your automation setup or replacing legacy equipment, we are here to support your business with high-quality Allen-Bradley components at the best prices.

Final Thoughts

Allen-Bradley’s Kinetix 5500 and 5700 servo drives offer powerful features that enhance machine efficiency, simplify maintenance, and improve safety. From power sharing and third-party motor compatibility to integrated safety and advanced kinematics, these drives are designed to meet the needs of modern automation systems. With the added benefit of Load Observer for automatic tuning and preventative maintenance insights, Kinetix drives help reduce downtime and extend equipment lifespan.

For businesses in Australia and New Zealand looking for Allen-Bradley products, Mizen Automation is your trusted source for top-quality automation components with great pricing and lead times. Contact our expert sales team today to find the best solutions for your industrial automation needs!